Do you need to fill foaming products? Crandall's Sub Surface Fillers for Foaming Products has the right solution.
Product Compatibility
Compatible Products
Fill a variety of non-foaming liquids, including:
- Food products
- Chemical substances
- Petroleum-based liquids
Choose the right material for your process:
- Brass and Steel (Standard)
- 316 Stainless Steel
- Titanium
- PVC (for specific applications)
Compatible Containers
These machines accommodate containers from 1 to 25 liters (1 quart to 6 US gallons), including:
- Metal, glass, or plastic pails
- Bag-in-box containers
Explore Model A, PA, and FAPA Fillers for smaller container needs.
High-Speed Performance
Each U-series machine delivers industry-grade filling speeds powered by gravity-fed systems. Rates depend on the container size:
|
Model |
4 Liter (1 Gallon) | 10 Liter (2.5 Gallon) | 20 Liter (5 Gallon) |
|---|---|---|---|
| U2 | 720 | 440 | 240 |
| U3 | 1080 | 660 | 360 |
| U4 | NR* | 880 | 480 |
| U5 | NR* | NR* | 600 |
| U6 | NR* | NR* | 720 |
*NR is not recommended for sustained filling but only for short runs. For short runs, all filling nozzles need not be used.
**Pneumatically operated machines have slightly higher production rates.
Precision and Accuracy
Crandall's U2-U6 models are designed to deliver accuracy within ±0.5% of the target gross weight when properly installed. Consider our Dribble Flow Shut-Off option for applications requiring greater precision, which slows flow near the end of each fill.
Key Benefits
- Non-electric Operation: Minimal risk in explosive environments.
- Simple Maintenance: Welded steel construction for durability, requiring no specialized skills for repairs.
- Flexible Product Changes: Easy-to-clean valves with simple disassembly. Pneumatic heads require just 10 bolts to remove.
- Container Versatility: Adjust weight settings and nozzle height for quick container changes.
- Safety-first Design: No large moving parts, minimizing injury risks. Optional explosion-proof motors for motorized conveyors.
Installation and Operation
Easy Installation
No special foundation is needed. Units are pre-assembled and ready for quick setup by plant personnel.
Seamless Operation:
- Place empty containers on the platform.
- Start the fill on each nozzle.
- Once the target weight is reached, the nozzle automatically shuts off.
- Move the filled container to the discharge conveyor.
Use fewer nozzles during short production runs.
Air and Electrical Requirements
- Mechanical Models: No air requirements.
- Pneumatic Models: 5 liters/min at 5.6 kg/sq cm (0.2 cu ft/min at 80 PSI) per nozzle.
- Optional Motorized Conveyor: It is equipped with 1/3 or 1/4 HP motors (depending on availability) and requires up to 5.5 amps.
Optional Features
- Motorized Discharge Conveyor: Quickly moves filled containers off the platform.
- Sanitary Piping & Valves: 3A stainless steel for food-grade applications with easy cleaning clamps.
- Rollers on Platforms: Facilitates handling of larger containers.
- Fume Covers: Essential when filling volatile products; connects to your vacuum system to remove fumes.
- Casters: Enables easy machine relocation.
- Holding Tank: Maintains consistent product flow when pressure varies.
Space and Weight Requirements
| Model | Floor Space (cm) | Floor Space (in) | Shipping Weight |
|---|---|---|---|
| U2 | 112 x 82 cm | 44 x 32 in | 425 kg (940 lbs) |
| U3 | 146 x 82 cm | 58 x 32 in | 610 kg (1345 lbs) |
| U4 | 180 x 82 cm | 71 x 32 in | 714 kg (1575 lbs) |
| U5 | 215 x 82 cm | 85 x 32 in | 837 kg (1845 lbs) |
| U6 | 249 x 82 cm | 98 x 32 in | 989 kg (2180 lbs) |
Pro Tip: Consider using casters for easier movement when space is limited.
Low Noise Operation
Pneumatic models feature exhaust ports with mufflers to keep noise levels below 20 dB, ensuring a quieter working environment.
Applications
Designed for industrial filling applications, these units excel in:
- Food Processing
- Chemical Manufacturing
- Petroleum Handling
- Bulk Liquid Packaging
Watch the U2-U6 in Action
Why Choose Crandall's U2-U6 Top Fill Machines?
Crandall’s U2-U6 fillers offer reliable performance, versatile product handling, and low-maintenance design. With mechanical or pneumatic operation options, these machines are the perfect solution for industrial-scale liquid filling.
Ready to Boost Your Production?
Explore how the U2-U6 Fully Mechanical Top Fill Filling Machines can revolutionize your filling process. Contact us today to find the right model for your needs.
